Complete ashing of used DLC coating for reuse of the end-milling tools

Tatsuhiko Aizawa, Eijirou Masaki, Yoshio Sugita

Research output: Contribution to journalArticle

4 Citations (Scopus)

Abstract

Diamond like carbon (DLC) coated tools have been widely utilized in the dry milling and cutting of aluminum alloy parts and components. Since the DLC film deteriorates during milling operations by reduction of the film thickness or adhesive wear, it must be removed or ashed away before grinding, polishing and recoating not only to preserve high quality of the machined products but also to reduce the production cost. In the present paper, high density oxygen plasma ashing was applied for the complete removal of the used DLC coating together with the chromium interlayers without damaging the tool substrate materials. DLC-coated end-milling tools were prepared to prove that the whole DLC coating could be completely removed at a faster rate than by conventional approaches.

Original languageEnglish
Pages (from-to)1-3
Number of pages3
JournalManufacturing Letters
Volume2
Issue number1
DOIs
Publication statusPublished - 2014 Jan

Fingerprint

Diamonds
Coatings
Carbon
Diamond like carbon films
Milling (machining)
Polishing
Film thickness
Aluminum alloys
Chromium
Adhesives
Wear of materials
Plasmas
Oxygen
Substrates
Costs

Keywords

  • Complete ashing
  • DLC-coated tools
  • High density oxygen plasma
  • Reuse of tool materials

ASJC Scopus subject areas

  • Industrial and Manufacturing Engineering
  • Mechanics of Materials

Cite this

Complete ashing of used DLC coating for reuse of the end-milling tools. / Aizawa, Tatsuhiko; Masaki, Eijirou; Sugita, Yoshio.

In: Manufacturing Letters, Vol. 2, No. 1, 01.2014, p. 1-3.

Research output: Contribution to journalArticle

Aizawa, Tatsuhiko ; Masaki, Eijirou ; Sugita, Yoshio. / Complete ashing of used DLC coating for reuse of the end-milling tools. In: Manufacturing Letters. 2014 ; Vol. 2, No. 1. pp. 1-3.
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