Development of electric rust preventive machining method - Optimization of water recycle system

N. Nishikawa, Y. Sato, F. Andou, T. Sawa, Y. Hagihara, H. Kato, N. Yoshihara, H. Okawai, T. Murase, T. Iyama, M. Mizuno, S. Tsukamoto

Research output: Chapter in Book/Report/Conference proceedingConference contribution

1 Citation (Scopus)

Abstract

In production site, machining fluid (cutting oil, grinding fluid) is used. It contains several chemicals that are oil, surface active agent, and extreme pressure agent, anti rust agent and so on. Waste fluid disposal which is incineration etc. is necessary and arise huge cost and environmental load. In addition, workers health hazard is concerned for several chemicals while machining. In this investigation, new water machining method system (electric rust preventive machining method system) that uses only water as machining fluid for solving of conventional machining fluid problems is developed. In particularly, this paper mentions optimization of used machining water recycle on purification rate and refined water flow quantity in developed water recycle system. Therefore, high speed adjustment test liquid equipment is developed for stable experimental condition for evaluation. Test liquid turbidity is random for sludge particle and simple filter decreases this fluctuation. However, water recycle system is aimed for constant refined output despite fluctuation of input dirty water, and it is achieved. The optimized refined water flow quantity is 13.3 L/min at 1.0 MPa from viewpoint of purification on iron, turbidity, colour, conductivity and flow rate and purification load for reverse osmosis membrane.

Original languageEnglish
Title of host publicationEmerging Technology in Precision Engineering XIV
Pages973-978
Number of pages6
DOIs
Publication statusPublished - 2012 Dec 11
Event14th International Conference on Precision Engineering, ICPE 2012 - Hyogo, Japan
Duration: 2012 Nov 82012 Nov 10

Publication series

NameKey Engineering Materials
Volume523-524
ISSN (Print)1013-9826

Conference

Conference14th International Conference on Precision Engineering, ICPE 2012
CountryJapan
CityHyogo
Period12/11/812/11/10

Keywords

  • Cutting
  • Effluent treatment
  • Electric rust preventive machining method
  • Environmental harmonic machining
  • Flow quantity
  • Grinding
  • Iron
  • Machining
  • Machining fluid
  • Purification
  • Recycle
  • Reverse osmosis membrane
  • Rust
  • Sludge
  • Water
  • Water machining
  • Water quality

ASJC Scopus subject areas

  • Materials Science(all)
  • Mechanics of Materials
  • Mechanical Engineering

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  • Cite this

    Nishikawa, N., Sato, Y., Andou, F., Sawa, T., Hagihara, Y., Kato, H., Yoshihara, N., Okawai, H., Murase, T., Iyama, T., Mizuno, M., & Tsukamoto, S. (2012). Development of electric rust preventive machining method - Optimization of water recycle system. In Emerging Technology in Precision Engineering XIV (pp. 973-978). (Key Engineering Materials; Vol. 523-524). https://doi.org/10.4028/www.scientific.net/KEM.523-524.973