Development of the easy set-up and in situ automatic gear diagnostic system using a laser beam

Keyaki Nakajima, Eiichirou Tanaka, Kazunari Okabe, Hitoshi Takebe, Kazuteru Nagamura, Kiyotaka Ikejo, Shinji Hashimura, Keiichi Muramatsu, Keiichi Watanuki, Ryozo Nemoto

Research output: Chapter in Book/Report/Conference proceedingConference contribution

1 Citation (Scopus)

Abstract

We developed a method which can diagnose damage on a gear tooth surface by using laser beam without a rotary encoder. This method is as follows: 1) The tooth bottom, the tooth tip and their two medians are detected by the differentials of the laser reflection data. 2) The gear rotation speed is calculated with these four positions, and interpolated according to the rotation fluctuation. 3) By using the calculated gear rotation speed, the measured data can be converted corresponding to the gear rotation angle. Thus we diagnose gear tooth surface damage without being influenced by rotational fluctuation. We did diagnosis experiments and we made contour maps show diagnosis accuracy. From these maps, we got the following conclusions: 1) The accuracy of damage diagnosis is the same level regardless of the presence or absence of a rotary encoder. 2) The cycle of rotational fluctuation hardly affects the accuracy. 3) Bigger fluctuation amplitude makes the range accuracy worse, however the position accuracy improves.

Original languageEnglish
Title of host publicationASME 2015 Power Transmission and Gearing Conference; 23rd Reliability, Stress Analysis, and Failure Prevention Conference
PublisherAmerican Society of Mechanical Engineers (ASME)
Volume10
ISBN (Electronic)9780791857205
DOIs
Publication statusPublished - 2015
EventASME 2015 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference, IDETC/CIE 2015 - Boston, United States
Duration: 2015 Aug 22015 Aug 5

Other

OtherASME 2015 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference, IDETC/CIE 2015
CountryUnited States
CityBoston
Period15/8/215/8/5

Fingerprint

Laser beams
Gears
Gear teeth
Lasers
Experiments

ASJC Scopus subject areas

  • Mechanical Engineering
  • Computer Graphics and Computer-Aided Design
  • Computer Science Applications
  • Modelling and Simulation

Cite this

Nakajima, K., Tanaka, E., Okabe, K., Takebe, H., Nagamura, K., Ikejo, K., ... Nemoto, R. (2015). Development of the easy set-up and in situ automatic gear diagnostic system using a laser beam. In ASME 2015 Power Transmission and Gearing Conference; 23rd Reliability, Stress Analysis, and Failure Prevention Conference (Vol. 10). American Society of Mechanical Engineers (ASME). https://doi.org/10.1115/DETC201547252

Development of the easy set-up and in situ automatic gear diagnostic system using a laser beam. / Nakajima, Keyaki; Tanaka, Eiichirou; Okabe, Kazunari; Takebe, Hitoshi; Nagamura, Kazuteru; Ikejo, Kiyotaka; Hashimura, Shinji; Muramatsu, Keiichi; Watanuki, Keiichi; Nemoto, Ryozo.

ASME 2015 Power Transmission and Gearing Conference; 23rd Reliability, Stress Analysis, and Failure Prevention Conference. Vol. 10 American Society of Mechanical Engineers (ASME), 2015.

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Nakajima, K, Tanaka, E, Okabe, K, Takebe, H, Nagamura, K, Ikejo, K, Hashimura, S, Muramatsu, K, Watanuki, K & Nemoto, R 2015, Development of the easy set-up and in situ automatic gear diagnostic system using a laser beam. in ASME 2015 Power Transmission and Gearing Conference; 23rd Reliability, Stress Analysis, and Failure Prevention Conference. vol. 10, American Society of Mechanical Engineers (ASME), ASME 2015 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference, IDETC/CIE 2015, Boston, United States, 15/8/2. https://doi.org/10.1115/DETC201547252
Nakajima K, Tanaka E, Okabe K, Takebe H, Nagamura K, Ikejo K et al. Development of the easy set-up and in situ automatic gear diagnostic system using a laser beam. In ASME 2015 Power Transmission and Gearing Conference; 23rd Reliability, Stress Analysis, and Failure Prevention Conference. Vol. 10. American Society of Mechanical Engineers (ASME). 2015 https://doi.org/10.1115/DETC201547252
Nakajima, Keyaki ; Tanaka, Eiichirou ; Okabe, Kazunari ; Takebe, Hitoshi ; Nagamura, Kazuteru ; Ikejo, Kiyotaka ; Hashimura, Shinji ; Muramatsu, Keiichi ; Watanuki, Keiichi ; Nemoto, Ryozo. / Development of the easy set-up and in situ automatic gear diagnostic system using a laser beam. ASME 2015 Power Transmission and Gearing Conference; 23rd Reliability, Stress Analysis, and Failure Prevention Conference. Vol. 10 American Society of Mechanical Engineers (ASME), 2015.
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