Abstract
Large use and waste of lubricating oil has become a very serious environmental issue. Hence, oil-free metal forming is one of the most promising solutions to this issue. Among them, ceramic tooling is proposed because of its good tribological properties. Its feasibility for dry deep drawing has been studied in laboratory; ceramic tooling is thought to be applicable to dry deep drawing. However, the workability of ceramics in tooling preparation is inferior to that of alloy tool steel. In the present paper, electroconductive ceramics are proposed as an alternative tool material. The electroconductive ceramic tooling is shaped by electric discharge machining such as wire electric discharge machining, die sinking electric discharge, and so forth; any shape of tools can be easily accommodated by these methods. The workability of electroconductive ceramics by electric discharge machining as well as the deep drawability with electroconductive ceramics tooling is experimentally evaluated. Selection of electric conditions for electric discharge machining influences the surface finish quality of electroconductive ceramics. Zirconia-based electroconductive ceramic die has an equivalent deep drawability in dry to conventional SKD11 die with lubricant.
| Original language | English |
|---|---|
| Pages (from-to) | 48-53 |
| Number of pages | 6 |
| Journal | Journal of Materials Processing Technology |
| Volume | 210 |
| Issue number | 1 |
| DOIs | |
| Publication status | Published - 2010 Jan 1 |
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Keywords
- Ceramic tooling
- Dry deep drawing
- Electric discharge machining
- Electroconductive ceramic composites
- Environmental friendliness
ASJC Scopus subject areas
- Computer Science Applications
- Modelling and Simulation
- Ceramics and Composites
- Metals and Alloys
- Industrial and Manufacturing Engineering
Cite this
Electroconductive ceramic tooling for dry deep drawing. / Tamaoki, Kenji; Manabe, Ken ichi; Kataoka, Seiji; Aizawa, Tatsuhiko.
In: Journal of Materials Processing Technology, Vol. 210, No. 1, 01.01.2010, p. 48-53.Research output: Contribution to journal › Article
}
TY - JOUR
T1 - Electroconductive ceramic tooling for dry deep drawing
AU - Tamaoki, Kenji
AU - Manabe, Ken ichi
AU - Kataoka, Seiji
AU - Aizawa, Tatsuhiko
PY - 2010/1/1
Y1 - 2010/1/1
N2 - Large use and waste of lubricating oil has become a very serious environmental issue. Hence, oil-free metal forming is one of the most promising solutions to this issue. Among them, ceramic tooling is proposed because of its good tribological properties. Its feasibility for dry deep drawing has been studied in laboratory; ceramic tooling is thought to be applicable to dry deep drawing. However, the workability of ceramics in tooling preparation is inferior to that of alloy tool steel. In the present paper, electroconductive ceramics are proposed as an alternative tool material. The electroconductive ceramic tooling is shaped by electric discharge machining such as wire electric discharge machining, die sinking electric discharge, and so forth; any shape of tools can be easily accommodated by these methods. The workability of electroconductive ceramics by electric discharge machining as well as the deep drawability with electroconductive ceramics tooling is experimentally evaluated. Selection of electric conditions for electric discharge machining influences the surface finish quality of electroconductive ceramics. Zirconia-based electroconductive ceramic die has an equivalent deep drawability in dry to conventional SKD11 die with lubricant.
AB - Large use and waste of lubricating oil has become a very serious environmental issue. Hence, oil-free metal forming is one of the most promising solutions to this issue. Among them, ceramic tooling is proposed because of its good tribological properties. Its feasibility for dry deep drawing has been studied in laboratory; ceramic tooling is thought to be applicable to dry deep drawing. However, the workability of ceramics in tooling preparation is inferior to that of alloy tool steel. In the present paper, electroconductive ceramics are proposed as an alternative tool material. The electroconductive ceramic tooling is shaped by electric discharge machining such as wire electric discharge machining, die sinking electric discharge, and so forth; any shape of tools can be easily accommodated by these methods. The workability of electroconductive ceramics by electric discharge machining as well as the deep drawability with electroconductive ceramics tooling is experimentally evaluated. Selection of electric conditions for electric discharge machining influences the surface finish quality of electroconductive ceramics. Zirconia-based electroconductive ceramic die has an equivalent deep drawability in dry to conventional SKD11 die with lubricant.
KW - Ceramic tooling
KW - Dry deep drawing
KW - Electric discharge machining
KW - Electroconductive ceramic composites
KW - Environmental friendliness
UR - http://www.scopus.com/inward/record.url?scp=71849108984&partnerID=8YFLogxK
UR - http://www.scopus.com/inward/citedby.url?scp=71849108984&partnerID=8YFLogxK
U2 - 10.1016/j.jmatprotec.2009.08.020
DO - 10.1016/j.jmatprotec.2009.08.020
M3 - Article
AN - SCOPUS:71849108984
VL - 210
SP - 48
EP - 53
JO - Journal of Materials Processing Technology
JF - Journal of Materials Processing Technology
SN - 0924-0136
IS - 1
ER -