Fine piercing of electromagnetic steel sheets by micro-punches under nearly zero clearance

Etsuro Katsuta, Tatsuhiko Aizawa, Hiroshi Morita, Kuniaki Dohda, Masahiro Anzai

研究成果: Conference article

抄録

The fine piercing process under the nearly zero-clearance die-punch set-up was proposed as a non-traditional process with use of the plasma-nitrided SKD11 punch - die pair. With use of the high density plasma nitriding system, the SKD11 punch was nitrided to have the surface hardness up to 1600 HV. The annealed SKD11 die-substrate was shaved into a core die by accurately piercing the diamond-coated and the nitrided punches, respectively. After shaping and plasma-nitriding the shaved core die, both the punch and core-die was placed into the cassette die set for piercing experiments under the nearly-zero clearance. The electromagnetic steel sheets with the thickness of 0.5 mm were prepared to describe the shearing behavior in piercing. The piercing load and stroke histories were traced with increasing the number of shots. The engineering durability was also discussed with comments on the wear of punch and die. The brittle electromagnetic sheets were accurately blanked with the burr height ratio by 10% and the burnished surface area ratio by 70% when using the diamond-coated punch. Fine piercing process with less heights and fractured surface area ratio in dry was put into practice by using the plasma nitrided punch and die-core set with rational compliance under nearly zero clearance.

元の言語English
ページ(範囲)1459-1466
ページ数8
ジャーナルProcedia Manufacturing
15
DOI
出版物ステータスPublished - 2018 1 1
イベント17th International Conference on Metal Forming, METAL FORMING 2018 - Toyohashi, Japan
継続期間: 2018 9 162018 9 19

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Piercing
Steel sheet
Nitriding
Plasmas
Diamonds
Plasma density
Shearing
Durability
Hardness
Wear of materials

ASJC Scopus subject areas

  • Industrial and Manufacturing Engineering
  • Artificial Intelligence

これを引用

Fine piercing of electromagnetic steel sheets by micro-punches under nearly zero clearance. / Katsuta, Etsuro; Aizawa, Tatsuhiko; Morita, Hiroshi; Dohda, Kuniaki; Anzai, Masahiro.

:: Procedia Manufacturing, 巻 15, 01.01.2018, p. 1459-1466.

研究成果: Conference article

Katsuta, Etsuro ; Aizawa, Tatsuhiko ; Morita, Hiroshi ; Dohda, Kuniaki ; Anzai, Masahiro. / Fine piercing of electromagnetic steel sheets by micro-punches under nearly zero clearance. :: Procedia Manufacturing. 2018 ; 巻 15. pp. 1459-1466.
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AU - Anzai, Masahiro

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AB - The fine piercing process under the nearly zero-clearance die-punch set-up was proposed as a non-traditional process with use of the plasma-nitrided SKD11 punch - die pair. With use of the high density plasma nitriding system, the SKD11 punch was nitrided to have the surface hardness up to 1600 HV. The annealed SKD11 die-substrate was shaved into a core die by accurately piercing the diamond-coated and the nitrided punches, respectively. After shaping and plasma-nitriding the shaved core die, both the punch and core-die was placed into the cassette die set for piercing experiments under the nearly-zero clearance. The electromagnetic steel sheets with the thickness of 0.5 mm were prepared to describe the shearing behavior in piercing. The piercing load and stroke histories were traced with increasing the number of shots. The engineering durability was also discussed with comments on the wear of punch and die. The brittle electromagnetic sheets were accurately blanked with the burr height ratio by 10% and the burnished surface area ratio by 70% when using the diamond-coated punch. Fine piercing process with less heights and fractured surface area ratio in dry was put into practice by using the plasma nitrided punch and die-core set with rational compliance under nearly zero clearance.

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