Optimisation of magnesium alloy stamping with local heating and cooling using the finite element method

Shouichirou Yoshihara, B. J. MacDonald, H. Nishimura, H. Yamamoto, K. Manabe

研究成果: Article

16 引用 (Scopus)

抄録

A new deep-drawing process with a localised heating and cooling technique was verified to improve sheet forming of a magnesium alloy which is impossible to form by conventional methods at room temperature. Deep-drawing experiments were conducted at a temperature of about 400°C for the blank and deep-drawing tool (holder and die) and at a punch speed of 200mm/min. In the deep-drawing experiment, a drawn-cup of height 90mm (drawing ratio (DR = R 0/Rp) = 3.6) was achieved using both the local heating and cooling technique and the variable blank holder pressure (BHP) technique. However, the optimal experimental condition of temperature distribution was not estimated for the heating at the flange location and the cooling at the punch shoulder location. The objective of this study is to simply simulate the deep-drawing process with temperature dependency using finite element (FE) simulation and the ANSYS/LS-DYNA FE simulation code to confirm the effective factors. The finite element models were validated against the experimental findings and, subsequently, were used to optimise the temperature distribution in the process in order to produce increased formability.

元の言語English
ページ(範囲)319-322
ページ数4
ジャーナルJournal of Materials Processing Technology
153-154
発行部数1-3
DOI
出版物ステータスPublished - 2004 11 10
外部発表Yes

Fingerprint

Deep drawing
Stamping
Magnesium alloys
Cooling
Finite element method
Heating
Temperature distribution
Formability
Flanges
Temperature
Experiments

ASJC Scopus subject areas

  • Ceramics and Composites
  • Computer Science Applications
  • Metals and Alloys
  • Industrial and Manufacturing Engineering

これを引用

Optimisation of magnesium alloy stamping with local heating and cooling using the finite element method. / Yoshihara, Shouichirou; MacDonald, B. J.; Nishimura, H.; Yamamoto, H.; Manabe, K.

:: Journal of Materials Processing Technology, 巻 153-154, 番号 1-3, 10.11.2004, p. 319-322.

研究成果: Article

Yoshihara, Shouichirou ; MacDonald, B. J. ; Nishimura, H. ; Yamamoto, H. ; Manabe, K. / Optimisation of magnesium alloy stamping with local heating and cooling using the finite element method. :: Journal of Materials Processing Technology. 2004 ; 巻 153-154, 番号 1-3. pp. 319-322.
@article{799546b440544db189fbc71f10f6770d,
title = "Optimisation of magnesium alloy stamping with local heating and cooling using the finite element method",
abstract = "A new deep-drawing process with a localised heating and cooling technique was verified to improve sheet forming of a magnesium alloy which is impossible to form by conventional methods at room temperature. Deep-drawing experiments were conducted at a temperature of about 400°C for the blank and deep-drawing tool (holder and die) and at a punch speed of 200mm/min. In the deep-drawing experiment, a drawn-cup of height 90mm (drawing ratio (DR = R 0/Rp) = 3.6) was achieved using both the local heating and cooling technique and the variable blank holder pressure (BHP) technique. However, the optimal experimental condition of temperature distribution was not estimated for the heating at the flange location and the cooling at the punch shoulder location. The objective of this study is to simply simulate the deep-drawing process with temperature dependency using finite element (FE) simulation and the ANSYS/LS-DYNA FE simulation code to confirm the effective factors. The finite element models were validated against the experimental findings and, subsequently, were used to optimise the temperature distribution in the process in order to produce increased formability.",
keywords = "Deep drawing, FEM simulation, Magnesium alloy sheet, Sheet metal forming",
author = "Shouichirou Yoshihara and MacDonald, {B. J.} and H. Nishimura and H. Yamamoto and K. Manabe",
year = "2004",
month = "11",
day = "10",
doi = "10.1016/j.jmatprotec.2004.04.361",
language = "English",
volume = "153-154",
pages = "319--322",
journal = "Journal of Materials Processing Technology",
issn = "0924-0136",
publisher = "Elsevier BV",
number = "1-3",

}

TY - JOUR

T1 - Optimisation of magnesium alloy stamping with local heating and cooling using the finite element method

AU - Yoshihara, Shouichirou

AU - MacDonald, B. J.

AU - Nishimura, H.

AU - Yamamoto, H.

AU - Manabe, K.

PY - 2004/11/10

Y1 - 2004/11/10

N2 - A new deep-drawing process with a localised heating and cooling technique was verified to improve sheet forming of a magnesium alloy which is impossible to form by conventional methods at room temperature. Deep-drawing experiments were conducted at a temperature of about 400°C for the blank and deep-drawing tool (holder and die) and at a punch speed of 200mm/min. In the deep-drawing experiment, a drawn-cup of height 90mm (drawing ratio (DR = R 0/Rp) = 3.6) was achieved using both the local heating and cooling technique and the variable blank holder pressure (BHP) technique. However, the optimal experimental condition of temperature distribution was not estimated for the heating at the flange location and the cooling at the punch shoulder location. The objective of this study is to simply simulate the deep-drawing process with temperature dependency using finite element (FE) simulation and the ANSYS/LS-DYNA FE simulation code to confirm the effective factors. The finite element models were validated against the experimental findings and, subsequently, were used to optimise the temperature distribution in the process in order to produce increased formability.

AB - A new deep-drawing process with a localised heating and cooling technique was verified to improve sheet forming of a magnesium alloy which is impossible to form by conventional methods at room temperature. Deep-drawing experiments were conducted at a temperature of about 400°C for the blank and deep-drawing tool (holder and die) and at a punch speed of 200mm/min. In the deep-drawing experiment, a drawn-cup of height 90mm (drawing ratio (DR = R 0/Rp) = 3.6) was achieved using both the local heating and cooling technique and the variable blank holder pressure (BHP) technique. However, the optimal experimental condition of temperature distribution was not estimated for the heating at the flange location and the cooling at the punch shoulder location. The objective of this study is to simply simulate the deep-drawing process with temperature dependency using finite element (FE) simulation and the ANSYS/LS-DYNA FE simulation code to confirm the effective factors. The finite element models were validated against the experimental findings and, subsequently, were used to optimise the temperature distribution in the process in order to produce increased formability.

KW - Deep drawing

KW - FEM simulation

KW - Magnesium alloy sheet

KW - Sheet metal forming

UR - http://www.scopus.com/inward/record.url?scp=9444272819&partnerID=8YFLogxK

UR - http://www.scopus.com/inward/citedby.url?scp=9444272819&partnerID=8YFLogxK

U2 - 10.1016/j.jmatprotec.2004.04.361

DO - 10.1016/j.jmatprotec.2004.04.361

M3 - Article

AN - SCOPUS:9444272819

VL - 153-154

SP - 319

EP - 322

JO - Journal of Materials Processing Technology

JF - Journal of Materials Processing Technology

SN - 0924-0136

IS - 1-3

ER -